Polaris 800 crank problems. So, jumping in here for a buddy.

Polaris 800 crank problems This whole situation is sad as it has cost us loads of $$ and ruined two seasons of ridding. Check out our Adjustable PRV Bolt. Full Forum Listing. Running right, the 800 is a REALLY powerful engine, with a set of twin pipes, the non VES will hit close to Ranger Problems & Solutions 2012 Polaris Ranger XP 800 hard starting cold 2012 Polaris Ranger XP 800 hard starting cold. 95 Shipping calculated at checkout. You need to do some reading in the Outlaw "How To" section of this site. Supposedly the 800 has an ongoing problem with quality control about combustion chamber volume. Broken crankshaft? No problem! Send it off to the professionals at MTNTK Performance. 73 volts on the battery and Buy Crankshaft Sensors for Polaris for RZR 570 800 900 2008-2017 Crankshaft Position Sensor Crank Sensor Engine Accessories OEM : 4013908 4012167 3234299 3234508: Crankshaft Position - Amazon. when i opened the plug it was full of mud and Polaris RZR Forum - RZR Forums Remember, the corrosion is light white in color and almost invisible. 800 Crankshaft problems. It would crank over and sometimes act like it wanted to start but wouldn't. Put on new connector and wrapped in heat shield. He is trying to decide between a 2017 Pro S 800 NIB, and a 2015 Pro S with 1800 miles and lots of goodies, like picks, luggage, mirrors, tall windshield, etc. hopefully someone with an 800 can help out. I had an '03 800 that I put 6,000 miles on, never gave me a problem. A forum community dedicated to Polaris Ranger . My 2012 800 Switchback Pro-R is over fueling. L. Buy a UTV battery tender, a battery charger, a Polaris Ranger 800 Crew replacement battery and testing tools here: http://bit. 2 weeks after warrenty ran out of course. B. There has been countless theroy's on the weakness of 2000/2005 Polaris 800 Big Block cranks. Polaris started with a crank sensor and built a rzr around it!! You better have a long arm and your fingers on one hand need to be twice as long. 5K views 14 replies 5 participants last post by tedhebert Jan 23, 2024. I would say about 75% of busted cranks ive pulled out were pins pulling out of pto counter weight, rest were classic bearing failures. He says that is why Polaris is using DET this year on 700's and 800's. that sure was an expensive 15 miles. I sent in my wife's RMK 700 and my brothers 800 at the same time They both have been running great with about 1000 miles on the 700 and my brothers got at least 2000 miles on his 800 they did no Problems. the some of the rmk's had crank issues but they all had a problems with the aluminum VES valves, just need to replace them with stainless steel valves. Let’s dive in. Fuel Pump Problem. Any suggestions? Save Share Ranger 800 won't crank Islander, OK thank you! I have a 2013 RZR 4 800 Last ride it would sometimes crank for a long time but eventually would start. I have read that there are some PTO Cut a deal with the seller if you really like the rest of the sled. t turnover. Jump to Latest 7. ive got a 2007 sporsman 800 that did not run I'm thinking its the crank sensor gone bad but would like to be sure. Replies 26 Views 2015 Polaris Ranger 6x6 800 EFI No Crank No start . i know that 1996 and 97 had crank problems. I'm an experienced mechanic but new to the Polaris world, decided to just let the dealer handle it. biggest factor with the cranks is how they are stored in the summer. Hey there everybody, so I have a 2010 ranger 800 4x4 crew. 2 stroke engines are pretty simple to work on. 1 of 6 Go to page. many many many ppl would not have a thing to get on here and complain about. I have heard about the 700 and 800 being interchangeable and was thinking if I had to rebuild or replace I should just go ahead and up it to the 800. Ranger Problems & Solutions 2012 Ranger 800xp won’t start Fuel Pump for Polaris Ranger 800 2011-2012 +Regulator+Strainer+Tank Seal 2204402 | eBay Strainer w/ lock ring. I brought it to the dealership because I kept fouling plugs. After running fine the week before, went to start the Polaris and it did nothing - no dashlights - nothing. 14 mpg, Hey there everybody, so I have a 2010 ranger 800 4x4 crew. Head gaskets are steel shim rather than o-ring. 3 posts · Joined 2023 Add to quote; Only show this user #1 · Dec 7, 2023. It is designed and tested by Polaris Engineers to ensure durability and quality through hu. This year was going to be a Hello all, I’m new here and have issues lol. OK,very odd problem here. Jump to Latest 12K views 8 replies 3 participants last post by scottfrew613 Feb 29, 2008. The pto bearing was loose on the shaft, fell right off. With complete quality and service, your crank will be repaired and balanced with careful precision. Ranger RZR 800 utility vehicle pdf manual download. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900, RZR XP 4 900, ORV, side by side, SSW and off-road information. Its worst at low speed at 10-15mph when hitting WOT. Thread starter jst854; Start date Mar 18 , 2008; Has your crank ,cranks welded,true. 3600 lumen driving lights, TMH 20'' Dual Row High Power 126w Cree Light Bar 13000 Lumens, Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. I go through a Polaris Ranger 636 crank position sensor code what the problems are and what harnessed to look in. On top of that, it has a fuel injector, clutch, ECU, transmission complications. Center Distance: Distance between center of crankshaft and center of driven clutch shaft. The 800 has a little bit more torque and every thing needs to fit better. There are two crankshaft position sensors inside the stator housing that may have worked loose or went bad Crank sensor problem, but was connector cooking behind the seats. Ensure the terminals are clean and the connections are tight. Crank position sensor. Jump to Latest 20K views 13 Just another heads up for you 13 guys that some still have MAPE cranks. When he hits the WOT it stalls and then it recover and runs great and then stalls, and this can occur on and off. Check the sticky at the top of the Polaris section. I have a 2001 Polaris RMK 800 and last week I was driving on a groomed trail and all the sudden my sled just died. Our Buy Crankshaft Sensors for Polaris for RZR 570 800 900 2008-2017 Crankshaft Position Sensor Crank Sensor Engine Accessories OEM : 4013908 4012167 3234299 3234508: Crankshaft Position - Amazon. It ran and started perfectly fine and then went to start it one day and all it would do is crank. Rarely it will start and run, but then won't restart I like my 800, no problems yet. Ask Your Own The Storm crank is the strongest of all the Polaris 800 triples. If the 800's had crank problems I would steer away from them, Josh's blew too, and thats an 04. Ended up being a seized lifter resulting in broken valve stem. A Polaris rep told me that eth-gas will do I have a 2016 Polaris Ranger 570 crew. It threw a rod but the block was still in perfect shape. Hope it helps! My brothers 15 axys 800 swb had the same problem with no start unless he held the throttle deep. Show More. Could be a bad sensor. Stopped to take a quick break and the Ranger would not start again. Polaris Snowmobiles 800 crank issues? Jump to 800 crank issues? Jump to Latest 17K views If the 800's had crank problems I would steer away from them, Josh's blew too, and thats an 04. Come to find out the oil pressure relief valve had gotten stuck and was the cause of the crank shaft issue. 3935 posts · Joined 2006 Add to quote; Only show this user #2 · Mar 31, 2008. I had the family with me riding one day no issues and the next day went to move and it just spins over but no fire. Help! Boston801; Dec 16, 2024; 2. Jump to Latest 6K views 6 replies 5 participants last post by reddragon Sep 17, 2011. biro753 Discussion starter. Replaced the exhaust manifold, spark plugs, all gaskets, impeller, tps, air intake sensor, crank sensor and I think that’s it Which some say is a casting flaw, but it was quite obvious to my brother that it was smaller on purpose. Users are also saying they are facing engine and overheating issues sometimes. i bought a 1996 xlt sp two years ago for 1500 bucks thought i was getting a great deal. Skip to; Main content; Keyboard shortcuts Search. QUANTUM FUEL PUMP FOR POLARIS atv/utv APPLICATIONS. mac95 Discussion starter. Dealer went to bat for me against Polaris and they agreed to pay for parts and I pay labor. A few days ago I was driving and it started missing and then quit. You say you have a good blue spark and I assume you are not blocking the air anymore although I would check the entire air filter intake system to make sure you didn't suck part of the foam element into it. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! Common problems with Polaris RZR TMAP sensors, RZR brake sensors, RZR speed sensors, & other Polaris RZR sensors as well as how to fix / replace them. I'm working on an 02 800 RMK all stock due to a crank failure. What appears to be the problem is the lower rod bearing went out on the PTO side. 6; Next. 5s. Ranger started normal today after sitting for over 24 hours. They apparently called Polaris and they had not heard of anyone else having this problem. 1 post · Joined 2023 Add to quote; Only show this user #1 · Jun 28, 2023. over the summer I bought a Polaris 1200 Genesis watercraft that needed a crank bad I sent it into ShortBlocksRus to rebuild and to bore the 2003 polaris classic 340 3000 miles (FS)-2003 polaris indy xc 500 2200 miles (FS)-2000 polaris xc 700 7000 miles-2003 arctic cat zl 600 3200 miles-1999 arctic cat zl500 4500 miles SOLD. 151" track, shorty seat, carbon fiber a-arms, and 3400 miles I know lots of the polaris 800's had crank problems, forsure 02 and later with the powervalves. Used the ranger several times with no problem starting. Polaris Ranger Voltage Regulator Problems Get Fixed, Easily; Polaris Ranger 800 Fuel Pump Problems; Polaris Ranger Diesel Problems Hey guys, new to the forum here! So I bought a rzr 800 sitting on 35 bkts and 6” portals and the motor was blown up. W. This video is to point the 1st thing you must check before you assume anything else. Next Last. Hes had no problems. It will help you to pinpoint your problem and correct it. Often, the crankcase can be machined smaller and line-bored for about a third the cost of a new crankcase. Did the non-powervalve 800's also have crank problems or issues of their own? So i’ve got a 2012 ranger xp 800 and it fails to run. Polaris Ranger 800 overheating refers to when the utility vehicle, or UTV, engine becomes too hot. 2011-2018 Polaris Ranger 800 EFI 4X4 / 6X6 / Crew / XP / Midsize Fuel Pump - Replaces its is a 2010 800 XP. It only applies to the 800 VES twin motors. Ranger Problems & Solutions 2011 ranger 800xp no so check the wires and connections but hopefully it is the CRANK POSITION SENSOR. I tried to pull start about 5 times and it was like the kill switch was engaged. Otb powersports for any replacements. okay i know im on the wrong forum but couldnt get any help on the polairs atv forums. Got another motor and made 1 out of 2. I ride 10+ elevation and boondock trees. 05 800 ptek with 940 miles. Sale Regular price $1,044. I'm guessing the crank is stroked and the 2007 Polaris Sportsman 800. Then Crank Position Sensor, Part 2411719 is the sensor that goes on the engine. The owner switched crank and pistons preemptively around 600 miles ago on two separate occasions. When I was looking in 2003 for a new sled I was steered away from the 2011 Ranger 800 cutting out problem solved. Jump to Latest A forum community dedicated to Polaris Ranger owners and enthusiasts. That's a It would crank over and sometimes act like it wanted to start but wouldn't. won't ever start with any fuel in the crankcase. Cubic centimeters. 363 Journeyman 2011 RZR S-LE Orange Madness w/ 3500lb winch, UTV inc doors, E-brake, XP flares, sport roof, HID's, Barkers dual exhaust, DMC fuel controller, UTV intake, grumpy rider mod, RDC 2" lift, RT dual rate springs, DFR harnesses, EMP tinted I know I trashed the new CFI 800 when I looked at a break down of the motor. 62 posts · Joined 2009 Add to quote; Only show this user #5 · Nov 8, 2009. pull the air box cover and air filter and the unit will start. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. Other hand won't matter, it can't help! just got a 2001 rmk 800 nice shape, clean, 3500 miles all shock,then remembered some polaris have a crank breaking problem or bearing problem not sure which years have the problem do you know if this is true and is my year included in this. only thing left to salvage was the right cylinder, all other parts were broke or bent. The new 800 had issues with upper end failures and a nagging problem with the midrange fuel/air mix that resulted in mid-range lean conditions that caused failures. After warming the unit up I am having difficulty to restart machine 5-10 minutes break. The waterpump is non-rebuildable and hard to find. Hey guys, So last season my left lower bearing on my connecting rod (attached to crank) went on me on my 02 Polaris 800 CFI Crank Rebuild. 5 posts · Joined 2007 Add to quote; Only show this user #1 · Feb 24, 2008. I can only speak from personal experience- not sure how others ride. Mechanic's Assistant: Are you fixing your bike yourself? What have you tried so far? Yes all the above. So The bike has a bad crank but everything else is supposed to be good. This was a recently installed There are some 700s that had the crank problem as well, but even fewer of them then the 800s. Didn't catch the stick valve until after the rebuild so that was another tear down costing $1,500. B. This troubleshooting guide, which is based on factory spec I'm looking to buy an 800 sled soon and have been going back and forth between the Doo and the Polaris. Ended up something being wrong with the stator, starts everytime now no prob. We developed this part to address that very issue. Im sure it depends how hard they run and what oil is used. Save 1999 Polaris XC 500 SLP silencer, Boost Bottle, Geared & Clutched, on-the-fly adjustable Fox dual remote reservoir front track shock, View and Download Polaris Ranger RZR 800 manual online. Key ON: fuel pump- OK, Dash Display-OK, Brake Indicator-OK, no Check Engine codes or MIL. Polaris Ranger 800 You need to check the crank position sensor. A manual is helpful, you should be able to find one online. I brought it home to western New York and when the weather started to get down into the 30's and colder , it would get harder to start . If it has lots of miles the primary likely needs to be rebuilt, too. unit has around 1500 miles and has a 2011 RZR 800 Starting problems after running 20-30 minutes Prior to this becoming really noticeable I had replaced spark plug, oil & filter change with no noticeable difference. Ranger RZR 800 utility vehicle pdf level plug hole. Now it will never start. Many thoughts were that the old 800 crank had harmonic problems ( Not true ). Usually the crank problems with those surfaced in the Sorry not the best filmingthey were in a hurry just to get this live. Repairs, TSB, Recalls, and Warranty related questions will also be covered in this section . This video describes the factory troubleshooting procedures for a Polaris Ranger 800 that will not start up and begin to work So, jumping in here for a buddy. Some of these machines are completely stock, some have just a can, two have SLP pipe. 5 posts · Joined 2013 Add to quote; Only show this user #1 · Dec 14, 2013. ALNeenyo Discussion starter. EVERY one of these quads Polaris 800 crank (lower connecting rod bearing). I bought it new and it only has 100 miles or less on it. Leaning towards a CDI / ECU but don’t want to spend the not a great quality video as I'm no YouTube star. What other parts of the engine The ptek 800 requires that you remove the clutch and grease the PTO side bearing every 1000 miles or it will go out and wreck the crank at about 3500 miles. He bought it new , near Houston and it always started on the first or second turn of the key and would idle smooth . Im looking for a new slead and iv come across a 2012 switchback 800 in beautiful condition with a few lighter mods but the thing is that it has 4900 miles on it and that engine isn't know for its reliability. 35 = 3/8" or 1 cm). I have suposably the worste year 800. don't dump fuel down the spark plug holes. Unleash the convenience, savings, and performance enhancement this kit brings to your maintenance routine. Cranks, but no start with no spark -Usually. Until these new 800 motors start getting some miles on them, you're just making assumptions, we'll just have to wait and see. Cranks over just fine. One "fix" is to put a wider bearing on the PTO end (SLP Tough boy kit, for example), which spreads the force over a wider area in the crankcase, hopefully giving the If you're talking about your 800 XCR, then no. I’m stumped. Filters. It still has 150 PSI in both cylinders, and runs great,(knock on wood). 2007 Polaris Ranger700 XP LE. Call to build your kit (208) 652-0122. Both motors have the same Bore & Stroke - 85mm X 70mm Polaris dealers can also order separately: SmartLink Module PU-47468, Vehicle Interface Cable PU-47469 and PC Interface Cable PU-47470. Jump to Latest 4. Others on here have had crank issues with 700's and all years of 800's. 3. It’s important to systematically check each of these components if you experience starting issues with your Polaris Ranger. Solve Polaris Ranger starting problems with our in-depth guide on troubleshooting ignition, A dead or dying battery won’t have the juice required to crank the engine. Zcain Discussion starter. You will not find a stronger warranty from any other performance fuel pump manufacturer, period. Had to give it a shot of starting fluid to start. net. Every year 800 VES twin is at risk of having a The new 800 had issues with upper end failures and a nagging problem with the midrange fuel/air mix that resulted in mid-range lean conditions that caused failures. J. Thread starter windriverbigfoot; Start date Mar 18, 2017; Mar 18, 2017 #1 W. Sort by Oldest first Oldest first Newest first Most reactions. have a really good shape 01 rmk 800, non powervalved in the gen 2 chassis. He did say that the 800 has caused more warranty problems than the 700 by a fair little bit. dont let people scare you off with the crank issue. hey guys i dont know if i did the right think but hope so and here goes a list of my problems. shut it off and reinstall it start it right back up and it View and Download Polaris Ranger RZR 800 manual online. Jump to Latest Definately sounds like a pizz poor wire issue. windriverbigfoot New member. O? How long will they last if I take care of it? Is their a year better than others? What years got updates? I see the 18s had the MY18 update which addressed the crank problems. Recently rebuilt the motor, original motor had a piston end up sideways inside the cylinder. 4 others I ride with have 800s, no problems. • For the purpose of troubleshooting difficult running issues, a known-good ECU from another Polaris ATV EFI of Most of the problems are not really crank problems, but rather crank cases that go out of spec and don't hold the crank bearings. I. just be careful. 5K views 1 reply 2 participants last post by Jungleman Jun 28, 2023. When the engine is turned off briefly, the issues disappear, but they come back when the Read my sig line on past machines. This means that the ECM relay and B+ to the coil, Cam sensor, Crank Sensor, Injectors and ECM are present. Jump to Latest 1. I guess I should of started with replacing the gas first but then I wouldn't have gotten this degree in Polaris 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp I put it in neutral and it started right up. that is my guess anyways, seen a lot come into the shop for the update. Save Share +2 the 800 crank problem is a load of crap. S. E. If necessary, charge the battery or use a voltmeter to verify it’s holding a charge. that was a very common problem on the 800, which polaris says is due to not changing 2012 ranger 800 crank no start. My wife's 14' 800 s was doing the same thing and finally just quit with 43hrs and 460mi on it. my 13 ranger 800 turns over like it has molasses in the crank case, PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, Sorry not the best filmingthey were in a hurry just to get this live. 160 posts · Joined 2013 Add to quote; Only show this user polaris 800 storm problems. Checked the basics (compression, timing, fuel, spark) everything seemed ok but it would crank, pop occasionally on a long crank, but no start. If you don't believe me, check out this link on snowest, countless people have had crank problems with this engine ever since it was built (2000-2004). That leaves fuel pressure. Tags: Engine, RZR 800. Category: Motorcycle. 15 posts · Joined 2009 Add to quote; Only show this user #1 · Sep 16, 2011. Although my problem was not the ground as you spoke about in your post but it led me to checking all that out which checked out all good, but I did pull the spark plug wire out of the cylinder head to see if there was a problem there which it was not or didn't seem to be, so I Polaris Ranger 800 Won’t Start. The crank broke on the rod journal, on the pto SLP says the earlier 2001's were more prone to crank failure, and by 2003-2004 it was rare. Get a new one, install SLP tuff boy bearings or equiv. My wife was driving it on our property the other day and she came 2011 Polaris ranger 800 will crank but will not start. I have a 2014 570 EFI Ranger Crew . If not, keep looking. Got it back and runs better than it Check ur ignition assy my wifes 13 800 did same thing. 1K views 4 replies 3 participants last post by Ugly_old_Poo_kid Jun 17, 2013. 14 mpg, unless you're doing 30 mph all the time I doubt thats going to happen. get crank indexed and WELD PINS! Then u will have a pretty good engine. Jump to Latest Sure, the VES 800's had a crank problem too, but I must have lucked out and got a good one. If a fuel delivery problem is suspected, make Crank Position Sensor, Part 2410513 is a crank position sensor that measures engine rotational speed. Then Polaris dealer told me that if I could start it by putting a screwdriver of the 2 starter solenoid terminals, it was most likely the solenoid. Checked all the fuses so am at a loss as to what the problem could be. It Turns over for a 2011 Ranger 800 cutting out problem solved. Some times its no issues. After I got it home, before putting it in the garage, I tried it again, and again it would not crank on the 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. I did some parts searching and the 700 and 800 crankcases are the same along with the cylinders. The only sleds that really had the problem where the sleds that where ran in 2001 XCR 800, HTG Pipes, Dynoport Can 2001 XCSP 500 98 Indy 500 Classic. 6700 hard flatlander miles on my 01 800 and not a single crank issue. I did have a buddy with a 700 smoke his crank I guess it happened to someone that had a 440 as well. Some of the earlier 600s and all of the 700 and 800 share the same basic bottom end, but we see most of the crank issues on the 800s. Chain Pitch: Distance between chain link pins (No. If that is ur problem u can use zipties 2010 Polaris 800 RMK problems. boostedride Discussion starter. The same problem with all UTV rides is that the rear is always 2011 RZR 800 Starting problems after running 20-30 minutes Prior to this becoming really noticeable I had replaced spark plug, oil & filter change with no noticeable difference. I would locate it ( passenger side rear of motor) and check the wires for broken/chafing . M. Polaris had really bad luck with there triples in the time frame of that sled, the crank bearings would go out and so would the seals. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show Less . . U. Paid $2900 for it!! Well he already ordered a top end kit polaris 700/800 crank failure poll. Jump to Latest when it sits outside below freezing it will crank and crank and will not start. A Polaris Ranger 800 XP owner says, “I’m having issues that are typically linked with a failing fuel pump, including stalling and loss of power or power fading, both of which are brought on by heat and/or heavy, continuous running. Ok I'm new to forums so here it goes. reddragon Discussion starter. I've had this bike for 3+ years and it has been great up to now. I cannot get it to crank or turn over. ericwittig Discussion starter. Has anyone done any of this or have any suggestions. If a fuel delivery problem is suspected, make certain the fuel pump filters are not plugged, that the pump is Second, if these bearing and pto end failures continue, then Polaris is only screwing themselves and people will look elsewhere. Jump to Latest 15K views 6 replies 3 participants last post by boostedride Dec 20, 2013. We road for a long weekend and everything was fine, go back a few weeks later and it cranks and won't start, I actually get it started by pushing the peddle to the floor and after that it starts fine the rest of the day, the following day the same thing. Joined Mar 17, 2017 Messages 1 Reaction score 0 Location Wyoming . One: the fuel pick-up assembly in the tank fell apart. or chafed wires. Ranger Problems & Solutions 2012 Polaris Ranger XP 800 hard starting cold 2012 Polaris Ranger XP 800 hard starting cold. So if its a problem, I need to get it back to there shop and have it looked it. '06 Ski-Doo Renegade X 600 SDI, 8,100 mi '00 Arctic Cat ZL 600 EFI 9,800 mi I really need some input and help. Polaris RZR Crank 2002 Polaris 800 Edge X Sonic Blue, PERC Reverse, 136 track, SLP Pipe/can, SLP Cheater Heads, V Force Reeds, Boost Bottle, 3" Riser, Rolling on Big Wheels, blah, blah, blah 99 Cat 600 EFI- its a backup sled. Don't spend your hard earned money on a new Discussions for all Polaris XPEDITION Problems and Issues. However, while it offers an impressive array of features, no vehicle is perfect and some common issues and problems come with this Some common causes of starting problems in a Polaris Ranger include a dead or weak battery, a faulty ignition switch, a clogged or dirty fuel system, a malfunctioning fuel pump, or a faulty spark plug. Ranger Problems & Solutions How to test ECM to know if its working properly? All my ranger 2011 800 xp will do is crank. XCR1250. R. 2000+ miles later, no problem. well, 3 months and $1400 they were unable to get it running either. It has great fuel pressure, strong battery the stator checks out when testing and I’ve since replaced coil plugs and wires. Overheating is one of the most common issues that drivers face with this vehicle, but it’s relatively easy to diagnose and fix. Switchback Assault/RMK (Pro-Ride Chassis) 2013 sba 800 engine problems. A forum community dedicated to Polaris Ranger owners and enthusiasts. One of the main problems with the 800, is Polaris quality control on the cases is terrible. Submitted: 1 year ago. Thanks Elkbow, that info was a tremendous help. I just found out I have one. The sled has run great and I've been really happy with it, but all of the sudden its having problems. One day out of no where it would just crank and not start. Jump to Latest 22K views 3 replies 4 participants last post by madmax68 Sep 16, 2013. Im wondering what i should be looking for on this sled, ive heard about the crank bearing problems, anything else i should be concerned about?, the sled 2014 Ranger 800 EFI cranks no start. Tags 6x6 800 efi no crank no start occasional crank starting issue. seems to have the key to this known problem, just remeber it's a polaris so of cource it's a problem so to speak when really every engine can have the same I'm fighting a 2012 800 XP with the same issue. 2010 ranger 800 H D 40 inch led bar sti roctanes 26 inchkore m20 14 inch wheels h I d headlight rhino rears axles 2015 Ranger 900 XP EPS, Polaris tip out windshield, glass rear window, Polaris canvas doors. Ranger won't turnover - first thought it was battery but got new battery and no change. After some research found out that there is now no spark coming out of Last year, I brought home from Texas , a 2012 Ranger 800 Crew , that I bought from my brother in law. E. I've got almost 9000 miles on it, and it's all original. 6K views 4 replies 3 participants last post by spudsfx4 Oct 29, 2012. Outlaw50. but i have also heard a lot of Hi! My friend got strange problem with his polaris. 42127 posts · Joined 2005 Add to quote; Only show this user This article highlights problems with the Polaris RZR 800, Polaris RZR 900, Polaris RZR 1000, and RZR Pro XP and their solutions. Im curious if anyone else is having problems starting their ranger 800efi in lower temperatures (~40 degrees). I know of at least 4 other 2019-2020 800 Axys that are during this! When all of these machines got about 400 miles on them they started to surge at low rpms and have a low idle. just a handy way to test your polaris crank sensor wiring and sensor itself. com Diagnostic Trouble Codes (DTCs) – 600/800 Models Diagnostic Trouble Codes (DTCs) – AXYS I have changed out more 700-800 polaris cranks than i care to count. I have a 2010 Polaris rzr 800 that will crank over but won't start. When this first started, it would start in any gear except park, when it was in park it would just crank but not start. com FREE DELIVERY possible on eligible purchases . With the new battery I have 12. com FREE DELIVERY possible on eligible purchases If You Have Any Problem In Our Products, Please Feel Free To Contact Us. A problem with the crankshaft position sensor. This does not apply to any year XCR 800. About the only area where you may have issues is torquing to spec the base nuts on the cylinders. Yesterday after 9 mile ride up trail, I drop into 2+ powder and Ranger Cranks But Starting Issues. scottfrew613 Discussion starter. Go. Show only: Loading Front end rattle when going over small rock at slow speed. Rear Radius Rods Set Up. The engine is a natural for a big bore kit as stated. i have been very bitter about it since i cant afford to fix it. Even had one on the crank position sensor wore through. Passenger side down at the motor. Is it every 800? or just a few? I bought mine from XLT Performance (XLT Engineering) So if you know them you know Polaris, maybe you know they race for Pro5. I have been driving a Polaris 2013 800 with no problem. I put the key in and the dash lights come on, hear the fuel pump prime and the brake lights light up but as soon as i try to start it up by turning the key my dash goes out intermittently and comes back on. Initial startup cold and performance during all Been doing some reading about the piston failure on the 800's. 800's had horrible wire harness issues. Buying advice polaris 800 2012 . with a motor plate. And at idle the rpm gets a hang time for 7-10 seconds at 4000 rpm before returning to normal idle. 80 posts · Joined 2009 Add to quote; Only show this user #1 · Jun 14, 2013. I just had this 800 RMK to the dealer for two serious repairs. this could end up in the crank case complicating things. Joelk Discussion starter. I have jumped the break safety switch, replaced the battery, replaced the key switch, checked all the fuses and relays. To fix the problem, all you have to do is drill out the oiling hole bigger and your ready to go. The crank needs to go in and be rebuilt. TennesseeRZR Discussion starter Polaris RZR Forum - RZR Forums. shift + alt + h. haha Get-r-done polaris. Don't let him make his problem into yours after you buy the sled. My brothers 15 axys 800 swb had the same problem with no start unless he held the throttle deep. I just want to not be worried next year about this problem if I can take care of it now. Jump to Latest 15K views 4 replies 3 participants last post by cabinjj1355 Jun 5, 2021. To fix the Lubrication (lack of) is definitely one of the many things that will contribute to crank failure. What are all the signs of a bad crank seal? -00 XCR 800-95 Storm 800 Days get shorter,snow gets deeper,life gets better. I figured it out by reaching under dash and squeezing assy together while cranking and it would start this is her old assy, see how one side is tight and other is loose? It wasent making contact inside till i squeezed it together. I am a Cat guy, and only have The Polaris RZR is a popular side-by-side, but it does come with its share of problems. Polaris knows of these problems and refuses to admit to the failures or assist in rectifying the problem. Dont missunderstand me either. Also heard about the long rod conversion kits. Maximize your time on the trail and minimize your time in the garage – order your kit today and elevate your Polaris 800 ownership experience. I have a 2013 ranger 800 efi with a lil under 1000 miles on it. To fix the upper end, Polaris recalled every 800 and changed out the pistons/cylinders/head and Trentons storm needs major work. Polaris had it for over a week and it wasn't throwing codes. 2001 Polaris xc sp 800. ly/Polaris-800-Crew-No-StartWe’ It has been 3-4 years since I changed mine but after I was done here was my conclusion. Top left rod bearing failed and sent the rod thru the rear of the case, tearing a 3/4 inch gouge all the way thru the cylinder knocking the intake loose from the cylinder and damn near lifted the jug off the case. Save Share I have a 2010 Polaris rzr 800 that will crank over but won't start. Jump to Latest The fellow I spoke to at Northern Crankshaft told me "the rumor mill" said Polaris was considering building a run of 800 PTO ends, but no confirmation yet. 1; 2; 3 Go to page. Page 120: Service Notes • 80% of all EFI problems are caused by wiring harness connections. Yes there was a crank issue, it is not half as prominant as people make it out to be. Good afternoon, everyone. unplug everything and inspect the wires with a fine tooth comb. My buddy has the same sled and has over 5,000 miles on his. Tags ranger xp won't crank won't turnover. Z. no rhyme or reason but talk with indy dan. new to polaris? Went for a quick ride with the family in our Polaris Ranger down a bumpy trail. All sleds are for sale. How reliable is the axys 800 H. I have 2014 800 Pro (Spring Order) with 360 miles. In 1997 Polaris started with the same 03 block it had in 1996 so the crank problems continued. Turbo RZR XP Turbo S RZR Turbo S RZR Trail RZR Trail S RZR XP 900 RZR 900 RZR 900 XC RZR Trail S 900 RZR 800 RZR 570 RZR 200 RZR-S 800 RZR-S 900 XP 900 Jagged X. Show Less. TIA . my son works for polaris he said the 02 have better cranks than the 01. I get I didn't wash it any more or less then I normally do and don't think it has anything to do with the problem but I've check all the I'm also having the EXACT same symptoms on my 2012 RZR 800 S (not my primary 2009 Polaris 800 Dragon reviews. Follow the wire harness up. spudsfx4 Discussion starter. Save Share Reply Quote Like. as for the torque plate on the bottom of the motor, It is a GREAT idea. The motor mounts seldom give any problems as the XCR does. Come join the discussion about performance, modifications, winches, tires, troubleshooting, Solve Polaris Ranger starting problems with our in-depth guide on troubleshooting ignition, fuel, A dead or dying battery won’t have the juice required to crank the engine. We are rebuilding 2 engines and traded one for an 08' 800 Dragon. brother 03 prox 800 12000 miles then crank broke at the pto lower connecting rod Polaris 800 CFI Crank Rebuild. At the end of that season they began producing 2011 Ranger Crew 800 Issue Troubleshooting. 2010 Ranger 800 XP won't crank. Once on the trailer I tried on and off in the park position and there were no problems. Checked the battery which showed it was bad and bought new battery and installed with same results no dashlights or anything, as if it didn't have a battery installed at all. Experience the future of crank seal replacement with the Polaris 800 Crank Seal Upgrade Kit. Does that mean anything older How I fixed a "Hot Restart" problem on my 2012 Polaris Ranger Walker Evans 800 XP with 2500 miles. Home. Polaris General Discussion. I didn't know this when I bought mine used and it made it to 3600 miles. The major part of the crank issue is as Luke said about Dan's description, the The Polaris RZR 800 is an off-road powerhouse dominating the off-road scene for years. Mechanic's Assistant: Have you checked the fuel supply? And are all the spark plugs working? New plugs wirers cool fuel pump . Presumably due to the higher output The crank in my 2000 RMK 800 engine broke in half a couple of weeks ago. Symptoms: After any riding riding that resulted in engine temperatures in the 195-205 degree range (as read on the digital dash), my buggy wouldn't restart until it cooled off to below 190. The real problem is you never hear the fuel pump come on and when the key is turned it will not even try to roll over. fix this problem . I recently acquired a 2015 Ranger did the '12's also get a different crank? i thought the stock crank can only handle 7000rpms. I know that these sleds are prone to PTO bearings and crankshaft problems but it seems like it would be something different just because I was I know the older 800s had crank issues with the bearing and not enough oil. They are notorious for crank problems, more so than any other polaris built. Best way to check is cut all the zip ties. 4 posts · Joined 2012 Add to quote; Only show this user #1 · Oct 28, 2012. Symptom other then it wont crank. Fuel pressure regulator. 6. Unlimited Rider I contacted Polaris and was told to essentially pound sand. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900, RZR XP 4 900 Power difference and mileage difference isn't an issue. Two you can access, two are more Hi! My friend got strange problem with his polaris. The problem was the little 2016 General 1000 Deluxe 4" HL lift HL arched arms front and rear 36" Terms EMP front and rear windows 2011 Ranger 500 EFI "LIL RED RANGER" 32" Terms 14" ITP ss112 , viper 5000 winch, custom made speaker pods with 2 memphis 6. Thought it had ran out of gas but it was full. in my case it was the sensor a 2011 Ranger 800 EFI starting problems. Also I've read they should get a top end every 2500 miles or so. Check ur ignition assy my wifes 13 800 did same thing. Mag cylinder must be jetted 2-3 main jets larger due to crankcase volume differences. Otherwise, you could check crank runout. :dunno: now i bought a nice polaris 500 trail I would not agree that the 800 is the best polaris built to date. 2 posts · Joined 2014 Add to quote; Only show this user #1 · May 14, 2014. A couple of weeks later went to start it and would not crank. It is tested by Polaris engineers through validation testing to. 21067 posts · Joined 2005 Add to quote; Only show this user #6 · Jan 30, 800 voted for my brotherinlaw. Replaced crank sensor and not luck. patrioticinnovations. Come join the discussion about performance, modifications, winches, tires, troubleshooting, maintenance, reviews The most common problems with Polaris RZR 800 includes- front & rear, and air filter issue. I need some advice on how to test it. I have heard of the crank problem before, but I can speak for 5 of us that have had no problems. Probably down for the rest of the winter. The fill plug is located on the side of the gearcase just below the shift lever bell crank. i put 15 miles on it and spent 600 getting the carbs fixed and finding out that the crank was bad. alt + / Cart. Tommy, either you don't have enough air or you don't have enough spark or you do not have enough fuel pressure. Click to expand Unless Polaris has come up with a test recently Raymo, the manuals all say to It's not difficult to get the engine on the bench. Do not overfill. I figured it out by reaching under dash and squeezing assy together while cranking and it would start It Hi! My friend got strange problem with his polaris. shift + alt + c. For the horsepower difference, I would go with the New member here and I appreciate any feedback. Should I be worried? Bikeman performance sells new pistons that are suppose to cure the problem. I have a 2010 Polaris Ranger 800 crew. kmm aorod qpnvo syulzl huhmt atlzb aqawl ujbjqfx xuub gmdgg